Leading Smoked Turkey Supplier takes innovative approach to preventing fires with IoT sensor-based monitoring

Customer Story

Leading Smoked Turkey Supplier takes innovative approach to preventing fires with IoT sensor-based monitoring

About the Customer

Weeks before Thanksgiving, a national provider of turkeys suffered a freezer-related fire that destroyed the facility, devasting the business. Nearly one hundred thousand frozen turkeys, ready for shipping, were lost in one night.

The Solution
  • Digital Transformation

    Automated digital sensing and recording replaced manual methods

  • Industrial Grade IoT Sensors

    The IoT temperature sensors were rugged, lightweight, and wireless

  • Instant Alerts

    DeepInsights™ alerted whenever any sensors were out of range

  • 30-Day Logs

    Readings were archived, and were exportable for further analysis

Challenges
  • Cutting Through the Noise

    You want to be notified of what is trending badly, not that everything is ok

  • Focusing on the Core Business

    Monitoring freezer coil temperatures is not part of anyone’s core business, so it must be automated

  • Remote Monitoring

    From a distance, digital notifications must replace manual readings, notes on paper, and phone calls

Why EPIC iO?

The solution directly addressed the immediate need - the continuous remote monitoring of freezer coils with immediate alerts to avoid future incidents. But it also laid down the platform for solving other challenges that arise over time including:

Using surveillance cameras with AI to detect physical security breaches, and safety issues like slip and fall

Disinfecting freezers to improve food safety and minimize cross-contamination

Monitoring temperatures inside the freezers for health and safety

Using thermal cameras to observe hot spots in manufacturing equipment to identify potential failures

Using other types of IoT sensors as part of an Industry 4.0 initiative to streamline operations throughout the plant

Key Points

Each of the freezers’ multiple coils has its own sensor. The wireless sensors were small and battery-powered, with an average battery life of around 10 years. As with all sensors, battery life is a trade-off between measurement frequency and alert response time. By recording temperatures every 60 seconds, the customer maximized battery life while having plenty of time to respond to abnormal fluctuations, as shown below.

In just 30 minutes, DeepInsights™ detects a sudden rise in one coil taking it beyond the usual 8°F limit, sending a mass notification to staff

result
MASSIVE FREEZERS, STORING MILLIONS OF DOLLARS OF PRODUCT
COOLING COILS THAT ARE INDIVIDUALLY MONITORED
s
INTERVAL BETWEEN RECORDING TEMPERATURES
million
READINGS PER YEAR

"We now have full control and visibility of our assets across the entire geography and can anticipate and intercept developing threats before they become real problems”

- Friant Water Authority

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